الفهرس | Only 14 pages are availabe for public view |
Abstract Many flammable products are stored in large tanks at atmospheric pressure. Ignition of a hydrocarbon– air mixture in such tanks can lead to an explosion and cause lethal casualties or damage the surrounding facilities and buildings. To apprehend this, safety distances for humans, structures and equipment need to be defined. Several simple methodologies have been set up to estimate safety distances in case of an atmospheric storage tank explosion. In case of liquid storage tank has been designed regardless of international standards and there is little interest with its operating conditions, it may lead to fully or partially failure. This thesis presents a study for a failure of Toluene storage tanks with different capacities. Toluene is a liquid aromatic hydrocarbon C7H8 which is toxic, flammable, and may cause boiled liquid expanded vapor explosions (BLEVE). Secondly, a literature review of such cases of storage tanks failure from different point of views. Thirdly, failure analysis was performed to determine the root causes of toluene storage tanks failure as well as corrosion influence. Fourthly, finite Element analysis (FEA) was performed for edge welding of tank roof and top shell zone. The main objective of the present work is to develop a relation between weld electrode size and tank diameter at each type of weld electrode. The results show that weld electrode mean size is increased by increasing of tank diameter. If weld electrode strength decreases, it will cause of increasing electrode weld size. High levels of internal vapor pressures should be cause of high weld electrode strength and size selection. It also determines the main framework of roof to top shell welding process. One of the most important goals of this study is to develop a relation between tank diameter and maximum stresses that resulted at every amount of vapor pressure according to von-Mises stress theory. The optimum roof to top shell welding size is obtained through the circumference welding path. The results of analysis allowed engineers to design the tank according to American Petroleum Institute (API 650) and to attain useful the recommendations for hydrocarbons (toluene) storage tanks operation. It is found that vapor pressure does not exceed 0.1 MPa and alarm safety pressure released valves should be installed with nominal value less than 0.1 MPa. |