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Abstract The main objective of the work presented in this thesis is to study the separation of some lanthanides from Egyptian monazite sand by solvent extraction technique. Application of the bench-scale data on a continuous counter-current extraction using a horizontal mixer-settler was carried out. The thesis is classified into three chapters, namely, introduction, experimental, and results and discussion. The first chapter includes an introduction described background of rare earths, their properties, abundance and distribution in different minerals, short notes about lanthanides in Egypt and in the world. Also, this chapter covers industrial importance of lanthanides, and notes about rare earth elements separation methods as well as a brief outline on the chemistry of lanthanum, neodymium, samarium, europium and gadolinium. Moreover, this chapter involves literature survey which is related to the present work. In the second chapter, experimental, the different materials employed and their chemical purity as well as a detailed description for the instrumentation used is given. Preparation of working solutions and method of determination of rare earths are outlined. In the third chapter, Results and discussion, is divided into seven parts, namely, batch extraction of lanthanum, neodymium, samarium, europium and gadolinium, separation feasibility and the application of the extraction process. In the first part, the extraction of lanthanum from aqueous solution of pH = 4 by Cyanex 302 was studied by investigating different parameters affecting on the extraction process which are the effect of the extractant concentration (Cyanex 302 dissolved in kerosene), the effect of contact time, the metal concentration, the nitrate ion, the phase ratio, the loading capacity of the organic phase as well as the effect of temperature. This part ended with investigating of different parameters affecting on the stripping of La3+ from the loaded organic solvent which are the effect of three different strippants, namely, HCl, H2SO4 and HNO3, the effect of HNO3 concentration, the effect of contact time and the effect of phase ratio. The results show that, the extraction of La3+ increased with Cyanex 302 concentration and reached of 25 mg/l at Cyanex 302 concentration of 0.075. The extraction was also found to increase with (organic : aqueous) phase ratio and increase with the increase in temperature and the thermodynamic parameters were also calculated and found to be (ΔH = 27.18 KJ.mol-1, ΔG= 12.77 KJ.mol-1 and ΔS = 48.00 J.mol-1.k-1). The equilibrium concentrate of La3+ in the organic phase increases with its initial concentrate up to 300 mg/l while further increase in La3+ concentrate decreases the metal concentrate in the organic phase. The extraction of La3+ slightly decreased with the increase in nitrate ion concentration, whereas the increase in shaking time had a negligible effect on the extraction process. Nitric acid (0.5 M) was used for stripping with 30 minutes for high stripping efficiency at organic/ aqueous phase ratio 1:1. In the second part, the extraction of neodymium from aqueous solution of pH = 4 by the same extractant used in case of lanthanum was investigated. The same parameters were studied, and it was found that, the extraction increases linearly with increasing Cyanex 302. Slope analysis of the obtained data indicated that two molecules of Cyanex 302 participate in the extracted species of neodymium system. The extraction of neodymium was found to increase also with increasing pH till pH = 3 beyond which there is no effect on the extraction percent. For the time effect, 5 minutes were enough to reach the extraction equilibrium. The extraction percent increases with increasing the phase ratio (organic : aqueous). The effect of temperature and the thermodynamic parameters also calculated and found to be (ΔH = 19.31 KJ.mol-1, ΔG= -4.40 KJ.mol-1 and ΔS = 79.50 J.mol-1.k-1). Nitric acid (1 M) was used for stripping with 45 minutes for high stripping efficiency at organic/ aqueous phase ratio 2 : 1.In the third part, the extraction of samarium from aqueous solution of pH = 4 by the same extractant used in case of part one was investigated. The same parameters were studied and it was found that; the extraction increases linearly with increasing Cyanex 302. Slope analysis of the obtained data indicated that two molecules of Cyanex 302 participate in the extracted species of samarium system. The extraction of samarium was found to increase also with increasing pH till pH = 3 beyond which there is no effect on the extraction percent. For the contact time effect, 5 minutes were enough to reach the extraction equilibrium. The extraction percent increases with increasing the phase ratio (organic : aqueous). The effect of temperature and the thermodynamic parameters also calculated and found to be (ΔH = 29.79 KJ.mol-1, ΔG= -4.15 KJ.mol-1 and ΔS = 114.00 J.mol-1.k-1). Nitric acid (1 M) was used for stripping with 30 minutes for high stripping efficiency at organic/ aqueous phase ratio (3 : 1). In the fourth part, the extraction of Europium from aqueous solution of pH = 4 by the same extractant used in case of part one was investigated. The same parameters were studied and it was found that; the extraction increases linearly with increasing Cyanex 302. Slope analysis of the obtained data indicated that two molecules of Cyanex 302 participate in the extracted species of europium system. The extraction of europium also was found to increase with increasing pH till pH = 3 beyond which there is no effect on the extraction percent. For the contact time effect, 5 minutes were enough to reach the extraction equilibrium. The extraction percent increases with increasing the phase ratio (organic : aqueous). The effect of temperature and the thermodynamic parameters also calculated and found to be (ΔH = 34.00 KJ.mol-1, ΔG= - 8.70 KJ.mol-1 and ΔS = 143.20 J.mol-1.k-1). Nitric acid (1M) was used for stripping with 15 minutes for high stripping efficiency at organic/ aqueous phase ratio 2 : 1. In the fifth part, the extraction of gadolinium from aqueous solution of pH = 4 by the same extractant used in case of part one was investigated. The same parameters were studied and it was found that; the extraction increases linearly with increasing Cyanex 302. Slope analysis of the obtained data indicated that two molecules of Cyanex 302 participate in the extracted species of europium system. The extraction of gadolinium also was found to increase with increasing pH till pH = 3 beyond which there is no effect on the extraction percent. For the contact time effect, 5 minutes were enough to reach the extraction equilibrium. The extraction percent increases with increasing the phase ratio (organic : aqueous). The effect of temperature and the thermodynamic parameters also calculated and found to be (ΔH = 15.30 KJ.mol-1, ΔG= -6.50 KJ.mol-1 and ΔS = 88.00 J.mol-1.k-1). Nitric acid (0.5 M) was used for stripping with 10 minutes for high stripping efficiency at organic/ aqueous phase ratio 1 : 1. In the sixth part, the separation factors were found to increase markedly with the increase in pH. Therefore, a better separation of La3+ from Nd3+, Sm3+, Eu3+ and Gd3+ could be obtained at high pH and low nitrate ion concentration and low temperature at 10 min contact time when Cyanex 302 is used as an extractant. Finally, this thesis was ended by the application of the extraction procedure of some rare earths by a continuous counter-current extraction using a horizontal mixer-settler unit. After a usual alkaline leaching of monazite and attack of sulfuric acid to separate uranium from rare earths and thorium, following by selective dissolution of thorium, the rare earths were dissolved in nitric acid solution and using as a feed solution for the continuous counter-current technique with a flow rate of (200 ml/h). The feed solution was fed at the stage No. (8), while the Cyanex 302-kerosene solution was fed at the stage No. (1) with a flow rate of (200 ml/h), while the stripping was achieved using 1M nitric acid and fed at stage No. (16) at a flow rate of (100 ml/h). The number of the theoretical extraction stages was calculated using McCabe-Thile diagram, and found to equal (2) stages. |